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Introduction to Automatic feeding and unloading conveyor system, pneumatic conveying system advantages, characteristics and principles

2025-5-26

Automatic feeding and unloading conveyor systemis a kind of technical integrated system that uses air or gas flow as conveying power to convey bulk solid materials in pipelines.,features include High productivity, High production efficiency, Avoid material pollution, Centralized transportation and The failure rate is low,multifunctional, with functions such as material handling, Closed conveying, Physical processing assistance, Automatic control and Automatic control。

1、Brief introduction of Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor systemis a technology that uses the energy of airflow to transport granular materials along the direction of airflow in a closed pipeline.,the advantage is Remote operation can be carried out from several points to one place in a centralized way or from one place to several points in a decentralized way.、In the conveying process, various technological operations can be carried out at the same time.、Materials are transported by closed pipelines.,Less affected by climatic and environmental conditions, fully sealed and pollution-free transportation.、In the process of conveying, various technological operations can be carried out at the same time, such as cool.、Fully enclosed transportation system, materials are transported in closed pipes.,Less dust flying, meeting the requirements of environmental protection, fully sealed and pollution-free transportation.,is a common Automatic feeding and unloading conveyor system,The overall structural design is simple, diverse and beautiful.,generally, it is composed of Air source system, Bunker system, dust pelletizing system, control system, Air source system and other major components,support customization。

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor system

2、Automatic feeding and unloading conveyor system advantage

The advantages of Automatic feeding and unloading conveyor system are as follows:

  1. Multi-point to multi-point transportation
  2. The Automatic feeding and unloading conveyor system system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

  3. Multiple process operations can be carried out at the same time
  4. In the process of conveying, the Automatic feeding and unloading conveyor system system can also perform physical operations such as heating, cooling, drying and airflow classification or some chemical operations at the same time, which increases the versatility of the system.

  5. be simple in structure
  6. The structure is relatively simple and the operation is very convenient. It can be transported flexibly in horizontal, vertical or inclined directions to adapt to different production environments.

  7. Strong adaptability
  8. For materials with unstable chemical properties, the Automatic feeding and unloading conveyor system system can use inert gas for transportation to ensure the stability of the materials during transportation.

  9. High degree of automation
  10. Modern Automatic feeding and unloading conveyor system systems are usually equipped with automatic control equipment, such as PLC control system, sensors, actuators, etc., which can realize remote monitoring and automatic adjustment. This highly automated transportation mode reduces labor costs and improves production efficiency and management convenience.

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor system

3、Automatic feeding and unloading conveyor system application

Automatic feeding and unloading conveyor systems have the following purposes.

  1. Heating, cooling and drying
  2. Heating, cooling or drying equipment can be installed in the Automatic feeding and unloading conveyor system pipeline to carry out necessary treatment of materials to meet the specific requirements in the production process.

  3. Environmental protection and cleaner production
  4. The Automatic feeding and unloading conveyor system process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  5. save energy and cut emissions
  6. Although the Automatic feeding and unloading conveyor system system itself needs to consume some energy, compared with other transportation modes, it usually has higher transportation efficiency and lower maintenance cost. In addition, by optimizing the system design and adopting advanced energy-saving technology, energy consumption can be further reduced and the goal of energy saving and emission reduction can be achieved.

  7. Long-distance and multipoint transportation
  8. The Automatic feeding and unloading conveyor system system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Automatic feeding and unloading conveyor systems have important application value in large factories and cross-regional material transportation.

  9. Dust removal and purification
  10. The Automatic feeding and unloading conveyor system system is usually equipped with a dust collector to collect and treat the dust generated in the transportation process to keep the production environment clean and hygienic.

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor system

4、Automatic feeding and unloading conveyor system function

Automatic feeding and unloading conveyor systemit has the functions of Environmental protection and pollution-free, material handling, Closed conveying, Physical processing assistance and Explosion-proof involves,The materials concentrated from several points can be sent to one place or sent to scattered points from one place.、High conveying speed, good conveying quality and high conveying efficiency.、In the process of transportation, various technological operations can be carried out at the same time, such as physical and chemical processes such as dust.、Flexible pipeline layout, closed pipeline can be adjusted according to production conditions, which is relatively flexible.,meet the needs of material transportation、Materials collected from several points can be sent to one place or one place to scattered points.。

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor system

5、Structural characteristics of Automatic feeding and unloading conveyor system

The Automatic feeding and unloading conveyor system structure is introduced as follows:

  1. Feeding device
  2. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  3. control system
  4. The control system is the "brain" of the Automatic feeding and unloading conveyor system system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  5. Feeding device
  6. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  7. Conveying pipeline system
  8. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

  9. Bunker system
  10. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor system

6、Functional advantages of Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor systems have the following advantages.

  1. High conveying efficiency and low cost.
  2. The Automatic feeding and unloading conveyor system can convey materials continuously and stably, and the conveying speed is faster, which improves the production efficiency and conveying capacity.

  3. Small floor space
  4. Compared with other transportation modes, the Automatic feeding and unloading conveyor system system occupies a small area and can make full use of space resources, especially suitable for use in factories or workshops with limited space.

  5. The quality of convey materials is ensure.
  6. In the process of conveying, the Automatic feeding and unloading conveyor system can prevent the materials from getting wet, soiled or mixed with other impurities, thus ensuring the quality of the conveyed materials. This is especially important for some industries that require high material quality.

  7. Flexible configuration of conveying pipeline and optimization of process flow.
  8. The conveying pipeline can be flexibly configured according to the actual layout of the factory, which makes the process configuration of the factory equipment more reasonable, optimizes the production process and improves the labor productivity.

  9. Small floor space
  10. Compared with the traditional mechanical transportation mode, the equipment and pipelines required by the Automatic feeding and unloading conveyor system occupy a smaller area, which can make full use of the space and reduce the construction cost and floor space of the factory building.

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor system

Automatic feeding and unloading conveyor systemit has the characteristics of Efficient and flexible, Convenient operation and management, Safe and reliable, Strong adaptability and Can carry out long-distance dispersion transportation.,the product looks atmospheric.,It is mostly used in Long-distance and multipoint transportation, Long distance transportation, Heating, cooling and drying, material handling, Process assistance, Environmental protection and cleaner production and so on。