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Introduction to Foam particle conveying equipment, introduction to Pneumatic conveying equipment advantages and characteristics

2025-5-26

Foam particle conveying equipmentis a material conveying technology for conveying granular particles in a pipeline by means of compressed air flow.,it is an ideal choice for customers to buy Foam particle conveying equipment。The following is to introduce the Foam particle conveying equipment:

1、Brief introduction of Foam particle conveying equipment

Foam particle conveying equipmentis a concrete application of fluidization technology to transport granular materials along the direction of airflow in a closed pipeline by using the energy of airflow.,it is widely used in building material, logistics, build a ship, machine building, building materials and other industries,it has the functions of Physical processing assistance, Closed conveying, Automatic control, Explosion-proof involves and Environmental protection and pollution-free。

Foam particle conveying equipment

Foam particle conveying equipment

2、Introduction of advantages of Foam particle conveying equipment

The advantages of Foam particle conveying equipment are as follows:

  1. High degree of automation
  2. Foam particle conveying equipments can realize the automation of transportation process through program control and automation technology. In the whole transportation process, there is no need for manual intervention, and the degree of automation is very high.

  3. energy saving and environmental protection
  4. The whole process of the Foam particle conveying equipment system is carried out in a closed state, so the secondary pollution of materials during transportation can be avoided.

  5. Strong flexibility
  6. The conveying pipeline can be flexibly configured according to the actual layout of the factory, which makes the process configuration of the factory equipment more reasonable, optimizes the production process and improves the labor productivity.

  7. Easy to maintain
  8. The Foam particle conveying equipment device has the advantages of simple structure, few moving parts, convenient maintenance and reduced maintenance cost. At the same time, the equipment occupies a small area and can make full use of space.

  9. energy saving and environmental protection
  10. In the process of Foam particle conveying equipment opening, dust pollution and noise pollution will hardly occur, which is more environmentally friendly than traditional mechanical transportation.

Foam particle conveying equipment

Foam particle conveying equipment

3、Foam particle conveying equipment application

Foam particle conveying equipments have the following purposes.

  1. cut down on energy consumption
  2. Although the power consumption of the Foam particle conveying equipment is relatively large, the energy consumption can be reduced by optimizing the system design and selecting efficient equipment, so as to achieve the goal of energy saving and consumption reduction.

  3. Dust removal and purification
  4. The Foam particle conveying equipment system is usually equipped with a dust collector to collect and treat the dust generated in the transportation process to keep the production environment clean and hygienic.

  5. Reduce pollution
  6. The Foam particle conveying equipment system carries out material transportation in a fully enclosed state, which effectively reduces the environmental pollution caused by dust flying and material leakage.

  7. Environmental protection and cleaner production
  8. The Foam particle conveying equipment process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  9. Long-distance and multipoint transportation
  10. The Foam particle conveying equipment system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Foam particle conveying equipments have important application value in large factories and cross-regional material transportation.

Foam particle conveying equipment

Foam particle conveying equipment

4、Foam particle conveying equipment use

The purpose of Foam particle conveying equipment is introduced as follows:

  1. Adapt to complex environment
  2. The Foam particle conveying equipment system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the Foam particle conveying equipment pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

  3. material handling
  4. Foam particle conveying equipment system is widely used in conveying all kinds of powdery, granular and small block materials. These materials include, but are not limited to, cement, fly ash, grain, plastic particles, ore, pulverized coal, pharmaceutical powder, etc. Through the pipeline system, these materials can be efficiently and continuously transported from one place to another, greatly reducing the complexity and cost of manual handling and mechanical transportation.

  5. save energy and cut emissions
  6. Although the Foam particle conveying equipment system itself needs to consume some energy, compared with other transportation modes, it usually has higher transportation efficiency and lower maintenance cost. In addition, by optimizing the system design and adopting advanced energy-saving technology, energy consumption can be further reduced and the goal of energy saving and emission reduction can be achieved.

  7. Process assistance
  8. In some production processes, Foam particle conveying equipments are not only used for conveying materials, but also as part of the process. For example, in the chemical and pharmaceutical industries, the Foam particle conveying equipment system can cooperate with other equipment to realize process operations such as mixing, grading, drying and cooling of materials, and improve production efficiency and product quality.

  9. Heating, cooling and drying
  10. Heating, cooling or drying equipment can be installed in the Foam particle conveying equipment pipeline to carry out necessary treatment of materials to meet the specific requirements in the production process.

Foam particle conveying equipment

Foam particle conveying equipment

5、Foam particle conveying equipment structure composition

The Foam particle conveying equipment has the following structure

  1. Feeding device
  2. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

  3. dust pelletizing system
  4. Dust removal system is very important for the environmental protection performance of Foam particle conveying equipment system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  5. Bunker system
  6. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  7. Air source device
  8. The air source device is the power core of the Foam particle conveying equipment system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  9. Feeding device
  10. The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

Foam particle conveying equipment

Foam particle conveying equipment

6、Structural advantages of Foam particle conveying equipment

The Foam particle conveying equipment structure is introduced as follows:

  1. control system
  2. The control system is the "brain" of the Foam particle conveying equipment system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  3. Conveying pipeline system
  4. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

  5. dust pelletizing system
  6. Dust removal system is very important for the environmental protection performance of Foam particle conveying equipment system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

  7. Bunker system
  8. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  9. Air source device
  10. The air source device is the power core of the Foam particle conveying equipment system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

Foam particle conveying equipment

Foam particle conveying equipment

Foam particle conveying equipmentMainly used forMulti-point transportation,cut down on energy consumption,Reduce pollution,Mixing and classification andBulk material transportation,mainly uses the airflow generated by the fan to transport materials along the airflow direction in the closed conveying pipeline.。