What is a Automatic batching mixing pneumatic conveying? pneumatic conveying specifications, models, and parameters

Automatic batching mixing pneumatic conveyingis a kind of material conveying equipment which uses air flow energy to convey granular materials in a closed pipeline.，the principle is simple.Air flow is generated by compressed air or other gases, and a certain air flow speed and pressure are formed in the pipeline. These air currents suspend the material particles in it, or transport the materials along the pipeline in a group state. In this process, the material particles are in a liquid state under the action of airflow, so as to realize the continuous and stable transportation of materials.，multifunctional, with functions such as Automatic control, material handling, Explosion-proof involves, Closed conveying and Physical processing assistance。

1、Brief introduction of Automatic batching mixing pneumatic conveying

Automatic batching mixing pneumatic conveyingis an advanced technology for conveying materials by aerodynamic force.，the advantage is Large conveying capacity, long conveying distance and high conveying quality.、PLC intelligent control, high degree of automation and simple operation.、Not only can the materials from multiple feeding points be conveyed to the discharging point in turn, but also the materials from multiple feeding points can be conveyed to the discharging point at the same time.、The conveying system is closed.，Can effectively prevent moisture and sundries from polluting materials, fully sealed and pollution-free transportation.、In the conveying process, various technological operations can be carried out at the same time.，it is mainly composed of Bunker system, dust pelletizing system, Air source system, delivery system and control system，the main features are Strong adaptability, automation, Efficient and flexible, High production efficiency and Easy to automate management，the product looks atmospheric.。

Automatic batching mixing pneumatic conveying

2、Automatic batching mixing pneumatic conveying application

Automatic batching mixing pneumatic conveyings have the following purposes.

1. Environmental protection and cleaner production

The Automatic batching mixing pneumatic conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

2. Long-distance and multipoint transportation

The Automatic batching mixing pneumatic conveying system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Automatic batching mixing pneumatic conveyings have important application value in large factories and cross-regional material transportation.

3. cut down on energy consumption

Although the power consumption of the Automatic batching mixing pneumatic conveying is relatively large, the energy consumption can be reduced by optimizing the system design and selecting efficient equipment, so as to achieve the goal of energy saving and consumption reduction.

4. Process assistance

In some production processes, Automatic batching mixing pneumatic conveyings are not only used for conveying materials, but also as part of the process. For example, in the chemical and pharmaceutical industries, the Automatic batching mixing pneumatic conveying system can cooperate with other equipment to realize process operations such as mixing, grading, drying and cooling of materials, and improve production efficiency and product quality.

5. Adapt to complex environment

The Automatic batching mixing pneumatic conveying system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the Automatic batching mixing pneumatic conveying pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

Automatic batching mixing pneumatic conveying

3、Automatic batching mixing pneumatic conveying picture

Excellent material selection,the product looks beautiful., trustworthy, panoramic shooting, helpful for customer reference.。

Automatic batching mixing pneumatic conveying

Note: All the pictures in this article were taken by hyde powder manufacturer.。

4、Structural advantages of Automatic batching mixing pneumatic conveying

The Automatic batching mixing pneumatic conveying has the following structure

1. Bunker system

The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

2. Conveying pipeline system

The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

3. Feeding device

The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

4. Bunker system

The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

5. control system

The control system is the "brain" of the Automatic batching mixing pneumatic conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

Automatic batching mixing pneumatic conveying

5、Introduction of Automatic batching mixing pneumatic conveying characteristics

Automatic batching mixing pneumatic conveyingfeatures include Can make full use of space, High reliability, High conveying efficiency, Low energy consumption and versatility，that is, the technology of conveying granular materials in closed pipes by air flow.，at the start of the operation,Compressed air or other gases are passed through the air supply device to generate airflow, forming a certain airflow speed and pressure. Subsequently, the material is sent into the conveying pipeline through the feeding device, and under the action of the airflow, the material particles are suspended in the airflow or flow along the pipeline in groups. This gas-solid two-phase flow state enables materials to be transported to the target position along the pipeline.，support customization。

Automatic batching mixing pneumatic conveying

6、Functional advantages of Automatic batching mixing pneumatic conveying

Automatic batching mixing pneumatic conveyings have the following advantages.

1. Multi-point to multi-point transportation

The Automatic batching mixing pneumatic conveying system can realize multi-point to multi-point transportation, meet the needs of different production lines and improve the production flexibility.

2. Low maintenance cost

The Automatic batching mixing pneumatic conveying device has the advantages of simple structure, few moving parts, convenient maintenance and reduced maintenance cost. At the same time, the equipment occupies a small area and can make full use of space.

3. Strong sealing

The Automatic batching mixing pneumatic conveying is carried out in a closed pipeline, which effectively prevents dust from flying and escaping. This fully enclosed transportation mode not only improves the working environment, reduces the risk of occupational diseases, but also reduces environmental pollution, and meets the requirements of modern enterprises for environmental protection.

4. Strong adaptability

The Automatic batching mixing pneumatic conveying system can transport a variety of materials, including powdery, granular, fibrous and small block materials, and has strong adaptability. At the same time, for materials with unstable chemical properties, inert gas can also be used for transportation to ensure the stability of materials during transportation.

5. Environmental protection and pollution-free

The conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and escaping, reduces environmental pollution, improves the working environment and is conducive to protecting the health of production personnel.

Automatic batching mixing pneumatic conveying

Automatic batching mixing pneumatic conveyingat runtime,Mainly based on aerodynamic force, compressed air or other gases generate airflow, so that material particles are suspended in the airflow or transported in groups along the pipeline.，the advantage is The operation mode is flexible and changeable, and it can run continuously or regularly.，meet the needs of material transportation、In the process of transportation, various technological operations can be carried out at the same time, such as physical and chemical processes such as cool.、The material is completely closed in the whole conveying process.，Less dust flying, meeting the requirements of environmental protection, fully sealed and pollution-free transportation.、Not only can the materials from multiple feeding points be transported to the unloading point in turn, but also the materials from multiple feeding points can be transported to the unloading point at the same time, and remote operation can be realized.、High conveying speed, good conveying quality and high conveying efficiency.，it has been widely used in transportation, grain processing, environmental protection, chemical industry, power and other industries。