What is a dense phase conveying? How much is the price of the Material conveying?

dense phase conveyingis a process of transporting bulk materials from one or more sources to one or more destinations by using airflow as a transport medium.，It can be used for Bulk material transportation, material handling, cut down on energy consumption, Long-distance and multipoint transportation, Heating, cooling and drying, cut down on energy consumption and so on。The following is to introduce the dense phase conveying:

1、Brief introduction of dense phase conveying

dense phase conveyingis a technology to transport solid particulate materials through air flow.。

dense phase conveying

2、dense phase conveying customer scene picture

High-definition picture shooting for various dense phase conveying, all-round display, exquisite appearance, excellent quality and trustworthy.。

dense phase conveying

Note: All the pictures in this article were taken by hyde powder manufacturer.。

3、Functional advantages of dense phase conveying

dense phase conveyings have the following advantages.

1. Multiple process operations can be carried out at the same time

In the process of conveying, the dense phase conveying system can also perform physical operations such as heating, cooling, drying and airflow classification or some chemical operations at the same time, which increases the versatility of the system.

2. Totally enclosed conveying

The conveying pipeline can be flexibly configured according to the actual layout of the factory, which makes the process configuration of the factory equipment more reasonable, optimizes the production process and improves the labor productivity.

3. Environmental protection and pollution-free

Because the dense phase conveying is carried out in a closed pipeline, the loss and pollution of materials during transportation can be effectively reduced. This not only improves the utilization rate of materials, but also reduces the production cost.

4. Easy to maintain

The dense phase conveying system has relatively few moving parts, which makes the maintenance more convenient. At the same time, due to its structural characteristics, the system is easy to realize automatic control, which improves production efficiency and management convenience.

5. structure

dense phase conveying has simple structure and convenient operation.

dense phase conveying

4、dense phase conveying application

dense phase conveyings have the following purposes.

1. save energy and cut emissions

Although the dense phase conveying system itself needs to consume some energy, compared with other transportation modes, it usually has higher transportation efficiency and lower maintenance cost. In addition, by optimizing the system design and adopting advanced energy-saving technology, energy consumption can be further reduced and the goal of energy saving and emission reduction can be achieved.

2. Long distance transportation

The dense phase conveying system can realize long-distance material transportation and meet the demand of long-distance material transfer. This is especially important for some large factories or cross-regional material transportation.

3. Adapt to complex environment

The dense phase conveying system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the dense phase conveying pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

4. Mixing and classification

In the process of conveying, the dense phase conveying system can cooperate with other equipment to realize the mixing and grading operation of materials, and improve the production efficiency and product quality.

5. Dust removal and purification

The dense phase conveying system is usually equipped with a dust collector to collect and treat the dust generated in the transportation process to keep the production environment clean and hygienic.

dense phase conveying

5、dense phase conveying structure

The dense phase conveying structure is introduced as follows:

1. Air source device

The air source device is the power core of the dense phase conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

2. dust pelletizing system

Dust removal system is very important for the environmental protection performance of dense phase conveying system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

3. Bunker system

The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

4. Feeding device

The feeding device is responsible for feeding materials evenly and stably into the conveying pipeline. It is usually installed at the beginning of the system, and uses the negative pressure or positive pressure formed by the air source device to mix materials with air in a certain proportion and send them into the pipeline. Common feeding devices include rotary valves, screw conveyors, rotary feeders, screw pumps, silo pumps and Venturi nozzles. The selection of feeding device should be considered comprehensively according to the characteristics of materials and transportation requirements.

5. Air source device

The air source device is the power core of the dense phase conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

dense phase conveying

6、dense phase conveying principle

dense phase conveyingMainly using the dynamic pressure and static pressure of air, the material particles are suspended in the airflow or transported in groups along the pipeline.。

dense phase conveying

dense phase conveyingthe product looks atmospheric.，is a kind of high quality and low price dense phase conveying，mainly based on aerodynamic force, granular materials are transported along the airflow direction in a closed pipeline by using the energy of airflow.。